Design for Manufacturing – DFM
Micro Forms assists large OEM by significantly reducing part cost, and meeting challenging metal stamping requirements, using Design for Manufacturing (DFM) expertise.
CLIENT CHALLENGE:
Arbor Stakes produces easy-install, affordable, and bio-degradable tree stakes and was winner of 2025 Landscape Product Innovation Award. Their previous product design used a metal retainer that required a tube and hammer for installation, often damaging the resin soil plate and failing to provide adequate retention on the wooden stake. Additionally, there were inconsistencies in the concentricity of features and material properties, such as hardness.
OUR SOLUTION:
The Micro Forms engineering team collaborated with Arbor Stakes to redesign the part, incorporating push tabs for easier hand installation. Our team increased the length and angle of the retaining teeth that engage the stake, which reduced the force needed for installation while maintaining strong retention.
Improvements in dimensional consistency and material properties have minimized rejections and sorting costs, enhancing installation ease and increasing end-user satisfaction.
Contact us to see how we can produce a superior product and reduce cost for you!


Precision Metal Stamping
Small parts stamping is not all we do, and you will never have to second guess our precision metal stamping capability. From reel-to-reel stampings, flat springs, terminals, electrical contacts, or custom metal stampings, we can help!

Tool & Die
Our experienced tool designers apply best methods in tool and die design. Our quality tools produce repeatable, close tolerance, quality metal parts using aluminum, brass, copper, beryllium copper, special copper alloys, carbon steel, stainless steel, and nickel alloys.

Co-Engineering / Prototype
Co-Engineering (or Value Engineering) is a key component that, when combined with the right supplier,can be the difference in a good design and a great design.

Value Added Processes
It all revolves around integrity and being true to who we are. Since 1967, customers have relied on us for quality, expertise, and consistent results of their precision metal stamping.


ADDRESS:
124 Commercial St.
Garland, TX 75040
HOURS:
M-F 8:00 am-4:30 pm

